復合包裝袋的主要生產工藝

來源：http://www.6454999.com/ 日期：2024-03-13

復合包裝袋的基本制備工藝是：印刷、復合、分切、制袋四個步驟，其中復合和制袋兩道工序是影響終成品使用性能的關鍵工藝。

The basic preparation process of composite packaging bags includes four steps: printing, lamination, slitting, and bag making. Among them, lamination and bag making are the key processes that affect the performance of the final product.

復合工藝

Composite process

設計產品的包裝工藝時，除了對各種基材的正確選擇外，對復合用黏合劑的選擇也關重要，要根據產品的用途、構成、后加工條件、質量要求品質等進行選擇。如選錯膠粘劑，無論復合加工技術多么完善，也會引起粘結不良、以及后加工中的粘結力低下、復合不牢、漏液、破袋等故障的發生。

When designing the packaging process of a product, in addition to the correct selection of various substrates, the selection of composite adhesives is also crucial. The selection should be based on the use, composition, post-processing conditions, quality requirements, and other factors of the product. If the wrong adhesive is selected, no matter how perfect the composite processing technology is, it can also cause poor bonding, as well as low bonding force, weak bonding, liquid leakage, bag breakage and other faults in post processing.

對日化軟包裝用膠粘劑的選擇要考慮多種因素，一般來說， 作為復合膠應滿足下條件：

The selection of adhesive for daily chemical flexible packaging should consider multiple factors. Generally speaking, as a composite adhesive, the following conditions should be met:

①；

① Non toxic;

②包裝液體后無有害萃取物出現；

② No harmful extracts appear after packaging the liquid;

③適用食品貯存的溫度要求；

③ Applicable temperature requirements for food storage;

④耐候性好，不發黃起泡，不粉化脫層；

④ Good weather resistance, no yellowing or foaming, no powdering or delamination;

⑤耐油、香精、醋和酒精；

⑤ Resistant to oil, essence, vinegar and alcohol;

⑥不侵蝕印刷圖案油墨，并對油墨有較高親和力。

⑥ It does not corrode printing pattern ink and has a high affinity for ink.

另外柔軟性、可操作性、粘力持久性、抗介質侵蝕性和衛生性等也是不容忽視的。就抗介質侵蝕性而言，內容物中含有香辛料，醇、水、糖、脂肪酸等，其特性各異，極有可能透過復合膜內層滲入膠層，引起腐蝕破壞作用，導致包裝袋脫層、破裂以致失效。為此，膠粘劑必須具有抵御上述物質侵蝕的能力，始終保持足夠的黏接剝離強度。

In addition, softness, operability, durability of adhesion, resistance to medium erosion, and hygiene and safety cannot be ignored. In terms of resistance to medium erosion, the contents contain spices, alcohols, water, sugars, fatty acids, etc., which have different characteristics and are highly likely to penetrate into the adhesive layer through the inner layer of the composite film, causing corrosion and damage, leading to delamination, rupture, and failure of the packaging bag. Therefore, the adhesive must have the ability to resist the erosion of the above-mentioned substances and always maintain sufficient adhesive peel strength.

塑料薄膜復合加工方式有干式復合法、濕式復合法、擠出復合法、熱熔復合法和共擠出復合法等幾種。

There are several methods for plastic film composite processing, including dry composite, wet composite, extrusion composite, hot melt composite, and co extrusion composite.

干式復合

Dry composite

干式復合法是塑料包裝復合中常用的方法。在一定溫度、張力和速度等條件下，在基材上均勻涂布一層溶劑型膠粘劑（有單組分熱熔型膠粘劑或雙組分反應型膠粘劑），經過覆膜機的烘道（分3個區域：蒸發區、硬化區和排除異味區）讓溶劑揮發干燥，再經熱壓輥，在熱壓狀態下與第二基材（塑料薄膜、紙或鋁箔）粘合成復合膜。

Dry lamination method is a commonly used method in plastic packaging lamination. Under certain conditions such as temperature, tension, and speed, a layer of solvent based adhesive (including single component hot melt adhesive or two-component reactive adhesive) is uniformly coated on the first substrate. The solvent is evaporated and dried through the drying path of the laminating machine (divided into three areas: evaporation zone, hardening zone, and odor elimination zone), and then bonded to the second substrate (plastic film, paper, or aluminum foil) in a hot pressing state by a hot pressing roller to form a composite film.

干式復合可以復合任意種類的薄膜，能大限度地根據內容物的不同，按目的要求做成高性能的包裝材料。因此，在包裝方面，特別是在日化包裝方面得到了較大的發展。

Dry composite can be used to composite any type of film, and can be made into high-performance packaging materials according to the specific requirements of the content. Therefore, there has been significant development in packaging, especially in daily chemical packaging.

濕式復合

Wet composite

濕式復合法是在復合基材（塑料薄膜、鋁箔）表面涂布一層膠粘劑，在膠粘劑未干的狀況下，通過壓輥與其他材料（紙、玻璃紙）復合，再經過烘箱干燥成為復合薄膜。

Wet composite method is to apply a layer of adhesive on the surface of the composite substrate (plastic film, aluminum foil), and then combine it with other materials (paper, glass paper) through a pressure roller before drying in an oven to form a composite film.

濕式復合法工藝操作簡單、用膠粘劑少、成本低、復合效率高，并且不含殘留溶劑。

The wet composite method has the advantages of simple operation, minimal use of adhesives, low cost, high composite efficiency, and no residual solvents.

濕式復合所用的覆膜機及工作原理與干式復合法基本相同，所不同的是基材涂膠后，先與第二基材碾壓復合后，再經烘箱干燥。濕式復合工藝較為簡單，黏合劑用量少，復合速度快，復合產品不含殘留溶劑，對環境的污染較少。

The laminating machine and working principle used in wet lamination are basically the same as those used in dry lamination. The difference is that after the first substrate is coated with glue, it is first rolled and laminated with the second substrate, and then dried in an oven. The wet composite process is relatively simple, with a small amount of adhesive used, fast composite speed, and composite products that do not contain residual solvents, resulting in less environmental pollution.

擠出復合

Extrusion composite

擠出復合是復合工藝常見的一種方法，它是用熱塑性樹脂作為原料，樹脂加熱熔融進入模具，由模口流出片狀固化的薄膜后，立即與另一種或兩種薄膜復合在一起，然后冷卻固化。

Extrusion composite is a common method of composite technology, which uses thermoplastic resin as the raw material. The resin is heated and melted into the mold, and after the solidified film flows out of the mold mouth, it is immediately combined with another or two films, and then cooled and cured.

多層共擠出復合是將多種不同性能的塑料樹脂通過多以擠出機共擠，進入模具復合成膜。

Multi layer co extrusion composite is the process of co extruding multiple plastic resins with different properties into a mold to form a film.

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